Find an effective control scheme for paint consumption in panel furniture factory

Increasing equipment can be considered, and there are advantages and disadvantages to both labor and machines.

Manual can not accurately judge the amount of use, the machine is according to the amount of construction, I give you 4 suggestions.

1.Theoretical knowledge training for employees, find a master to explain some knowledge to them, control the control of the gun and walking speed, the control of the gun and the movement speed control is not good, there is also a certain amount of paint loss. Integrate theoretically and eliminate waste.

2.Regarding reworked products, I don't know if the rework you are talking about is due to paint application or underlay. If it's a bottom-level problem, people can be held responsible.

People can't do their best, they can only pursue the best, they can relax the boundaries can only occur a few times a day, and if they are exceeded, they will deal with it, and if they don't rework, they will be rewarded appropriately, 3Gun washing waste can be reused, the gun is recommended to be sprayed more than one, saving the time of gun washing, one color and one gun, no need to repeat cleaning, 4There is an accurate calculation of the materials, and the calculation is as follows.

Furniture primer dosage 1 15 area to be painted 3 (brush 3 times)Furniture topcoat dosage 1 15 area to be painted 2 (brush twice) I hope my reply can solve this situation for you.

1. Improving the quality of painting and reducing the occurrence of rework is the most effective way to reduce consumption. Because paint rework is quite expensive. The topcoat sprayer must be the most skilled. Incentives should be given for not reworking a certain number of products.

2. Arrange the process reasonably, reduce color change, and reduce the number of material picking.

3. Find a special person to go to the scene to count, how much paint each master needs, when to use it, reasonable allocation, a special person is responsible for sending paint, and do not let the operator support the paint by himself.

4. Engage in saving activities, according to the quota, and there are prizes for saving.

If the production is relatively large, you can:

1。Using automatic spraying equipment, about 200,000 yuan, each unit can spray more than 1,000 square meters for 8 hours a day, and the spraying quality is stable;

2。The plate can be pre-finished, such as UV board, oil plate and other plates that have a certain paint coating in advance as the base material, which can save the raw materials and polishing labor of primer finishing;

3。The spraying area of each product is calculated, and the amount of paint used for each product is counted through actual operation, as the basis for accurate material picking (because each manufacturer and different types of paint, different spraying effect requirements, the specific amount is different, can only be measured according to the current situation of their own company, and gradually revised in the future work).

How can you not think of a way to change the painting mode?

Perhaps the waste of paint is largely caused by the unreasonable selection of sprayers.

You can add my friend to talk in detail.

Here's the easiest way to do it.

Mix one kilogram of paint. Then take a piece of furniture with a relatively large flat area and spray it.

After the paint is sprayed, calculate the total area of the furniture sprayed.

Or. Take a complete set of furniture that needs to be painted, adjust the paint, and weigh it. After spraying a set of furniture, you can weigh the remaining paint to know the amount of paint needed for a set of furniture.

If you want to wash the spray gun, it is recommended to buy banana water at a low price.

I can understand what you say.

If it is a large factory, it will be redesigned and paint-free panels will be used. Or spray with a robot.

Medium-sized factories should make reasonable arrangements and mass production to avoid frequent color changes. Establish an incentive system, reward the good and punish the bad, and ask for benefits from management.

If it is a small factory, find a master to bring out a group of people, or let the master who can spray paint be the team leader to directly manage the materials.

You go to our official website of Flyer Paint and take a look, there is a detailed introduction.

Qingfeng Feiyang...